Concrete trapezoidal sheets

Concrete trapezoidal sheets Its form is one of the most suitable materials used to provide integrity between concrete and steel in buildings. As a result of the harmony of the trapezoidal sheet metal under the concrete with the concrete, savings and high durability are provided.

It can be produced in different thicknesses between 0.70 – 1.50 mm by using galvanized coil sheet. The net coverage area varies between 80 cm and 1 meter. Concrete trapezoidal sheets can be produced in desired lengths. The maximum length that can be produced is 15 meters.

What is Composite Structure?

The most frequently used feature in Building Technologies is to use different building materials together.

The most important feature of the composite structure is the use of concrete and steel together. Various combinations of steel with high tensile strength and flexibility and concrete with high compressive strength and corrosion resistance are used and applied in steel + concrete composite structures in the world.

With the composite construction method, it is possible to combine the positive properties of steel and concrete without any hindrance.

Stud Welding Applications in Structures

Composite Building Sector has an important place in the construction sector.

The advantage of fast assembly, independent of weather conditions, allows the building to be put into use before the planned date.

It allows more flexible use and more usage areas in areas where wide columns are not needed.

Since the beam dimensions are low compared to reinforced concrete, it allows more floors to be built for the same building height due to the thinness of the floors despite wide openings.

ADVANTAGES OF UNDER CONCRETE TRAPEZOID SHEET SYSTEM

The most common feature in today's building technologies is the ideal combination of different building materials.

The most important feature of the composite structure is the use of concrete and steel together.

In steel + concrete composite structures in the world, steel with high tensile and flexibility properties and concrete with high compressive strength and corrosion resistance

Various combinations are used and applied.

With the composite construction method, it is possible to combine the positive properties of steel and concrete without any hindrance.

 


Advantages of Steel + Concrete Composite structures

  • The low height of the building provides maximum floor opportunity.
  • It provides more economical bridge construction as it allows bridge carrier spacing to vary between 40-80m.
  • Steel load-bearing structures are columnless, wallless and cut offIt allows for infinite space.
  • Bina betonarmeye göre %40-50 daha hafiftir, buda daha az deprem yükü alması anlamına gelir.
  • Installation is easy in steel structures.
  • Constructing the building with steel columns provides a great advantage against fire. Heat spreads slowly through the body.
  • With the fully welded stud tested and approved in the world norms, concrete and steel move as a whole. This plays an important role in building safety.

 

DISTRIBUTED LOADS CAN BE CARRIED BY FORM 52/992 TRAPEZE SHEET (Kg/m2)
Purlin Range(m) Hair Thickness (mm)
0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5
1.20 1554 1768 1981 2192 2401 2609 2815 3019 3221
1.40 1142 1299 1455 1611 1764 1917 2068 2218 2367
1.60 874 995 1114 1233 1351 1468 1583 1698 1812
1.80 691 786 880 974 1067 1160 1251 1342 1432
2.00 559 637 713 789 864 939 1013 1087 1160
2.20 462 526 589 652 714 776 837 898 958
2.40 388 442 495 548 600 652 704 755 805
2.60 331 377 422 467 512 556 600 643 686
3.00 249 283 317 351 384 417 450 483 515
Moment of Inertia
(J:cm4/m)
44.59 50.74 56.84 62.89 68.89 74.85 80.76 86.61 92.43
Moment of Strength
(W:cm3/m)
16.95 19.29 21.61 23.91 26.20 28.46 30.71 32.93 35.14

Composite Floor Trapeze Under Concrete

Sheet Metal Advantages

Concrete Trapezoidal Sheet acts as a permanent mould.

It is very easy to put into place compared to other mold materials. There is no problem of erecting and dismantling scaffolding.

Concrete Trapezoidal Sheet It accelerates the construction time and creates a safe system. After the concrete, the underside remains clean and an aesthetic appearance can be obtained by painting the steel sheet underside or leaving it in bright sheet color.

Concrete Trapezoidal Sheet The cross-section acts as reinforcement, which is usually sufficient for the positive moment.

Additional reinforcement can be used in the flooring to provide resistance to dust and temperature changes or to provide continuity in the internal supports.

anchored to steel beam concrete trapezoidal sheet, for pressure head of beams under construction

It acts as a lateral support.

Under Concrete Trapezoidal sheet height, which can vary with sheet type, provides concrete economy up to 40 liters/m².

This reduction in the slab's own weight provides a significant reduction in dead load carried by the structure and foundations of around 1.0 kN/m².

Since the sheet cross-section used carries more load, the composite slab thickness becomes less than the reinforced concrete slab thickness. Less load is placed on the structure. Under Concrete Trapezoidal Sheet is very easily transported and stored.

The trapezoidal sheet metal under concrete required for a 1500 m² slab can usually be transported with a truck.

Concrete Trapeze 38/151 Features 

Concrete Trapeze 38/151 form is a form developed for special projects.

It is designed to be used where low concrete height is required. It is also used in mezzanine floors of residential steel structures, mezzanine floors where light storage will be made, and office mezzanine floor steels.

Trapezoidal sheet 38/151 form is produced in the same machine as the trapezoidal roof sheet.

Concrete Trapeze 38/151 Dimensions

Concrete Six sheet is in 38/151 form. The 38 mm measurement in the form is the pitch height measurement.

The measurement of 151 mm in the form is the pitch measurement. Pitch means the starting axes of the same form that follow each other. The net closure area of our 38/151 form of under-concrete trapezoidal sheet product is 91 cm.

The net closure area in trapezoidal sheets represents the area to be closed side by side during assembly.

The starting and ending axis of the form is taken as a basis rather than the complete width of the sheet.

For example, in 38/151 – 91 cm concrete, the useful closure area where six trapezoidal sheets will be closed side by side is 2×91 = 182 cm.

38-151 UNDER CONCRETE TRAPEZE SHEET- FOUNDATION SHEET
38-151 UNDER CONCRETE TRAPEZE SHEET- FOUNDATION SHEET

Concrete Trapeze Installation 

Under Concrete Trapeze 38/151 is laid on top of the steel structure, perpendicular to the direction of the steel beam.

Concrete holding sheet should be placed in the open areas of the steel structure.

The thicker the concrete holding sheet flooring thickness, the higher it should be.

Concrete retaining sheets, which also serve as a kind of formwork, are generally bent 90 degrees from 2, 2.5, 3 mm sheet metal and welded onto the steel.

After covering all open areas on the steel structure with a concrete retaining sheet, the sheet must be fixed to the steel structure. Although it is usually fixed with a key head bolt, the truth is to assemble it with a Stud nail.

Stud nail is welded by creating an electric arc on the steel structure without using any electrode wire or gas with its unique welding machine.

Beton kullanımında %15-30 arasında tasarruf sağlar.

As static loads decrease, more economical sections emerge. Composite floor trapezes can be easily transported, stored and produced in desired sizes.

The gaps between the steel beam and the composite floor trapezoidal ribs are fire-electric, etc. It allows easy installation of the installation.

Galvanized steel sheets are extremely resistant to corrosion.

In order to increase this strength, it is suitable for paint applications. Sheets resting on steel beams during construction are a safe working platform for workers and materials.

Since it does not require formwork, there are no formwork materials, scaffolding and labor costs.

Composite floor trapezes working in full interaction with concrete act as reinforcement.

Reinforcement quantity is reduced.

Although it is lighter than concrete slabs of equivalent height, it has a higher load carrying capacity.

Under-Concrete Trapezoidal Sheet It is among the building elements that eliminate the cost of formwork in composite structures and minimize the use of concrete thanks to its high strength.
Concrete trapeze can easily close wide openings in suitable thicknesses.
Determination of suitable thicknesses is based on static calculations.
The fixed and live loads of each structure must be calculated.
The most reliable way to minimize costs is the static calculation.
With these calculations, you will make the structure lighter and minimize the investment cost.
As it is known, the hardness, flexibility and strength of materials such as Steel, Concrete and Wood used in composite structures are very different from each other.
In steel structures built alone, concrete is generally preferred in terms of cost and architecture for intermediate floors. It is one of the first products preferred to reduce the cost of concrete structures and to facilitate workmanship.
Due to the surface structure of the sub-concrete trapezoidal sheet, which provides integrity, it provides a solid and strong floor by combining concrete and steel.
By attaching the slab to the steel by means of Stud nails, it provides integrity with the structure. A steel mesh is thrown on the trapezoidal sheet under concrete with stud nails, and it turns into a completely compact structure.

Concrete Trapezoidal Sheet Dimensions 

The technical information of Concrete Trapezoidal Sheet, which we have produced for different building alternatives and widths, is given below.
Under-concrete trapezoidal sheet is preferred according to the situation in the structure in which it will be used.
For example, in industrial facilities, 60/940 and 75/750 forms are generally preferred.
38/151 form is preferred for light mezzanine floors.
Of course, the sheet thickness and form should be approved according to the report in the static calculations, which is essential.
  • 38/151 Concrete Trapeze
  • 60/940 Concrete Trapeze
  • 75/750 Concrete Trapeze

Benefits of Trapezoidal Sheet Under Concrete

  • It is easy to install due to its structure. Since it is produced according to the desired dimensions, it can be assembled without wastage. Thanks to the special production lines, it is possible to manufacture according to different dimensions according to your settlement dimensions in the project.
  • Since the usage areas are generally on the steel structures, there is no need for equipment such as scaffolding and baskets for assembly. Depending on the condition of the building, it can be serviced to a single point with a crane, and costs all cranes at once.
  • It saves time in terms of ease of assembly.
  • Due to its cross-sectional structure, post-concrete flexibility is minimized. By fixing the trapezoidal sheet metal, which is mounted on the steel, to the steel, the horizontal and vertical connection of the structure is ensured. In this way, we minimize the flexibility in the structure.
  • Beton Altı Trapez Sac talep edilecek Trapez Formuna göre %40 civarında beton tasarrufu sağlamaktadır.
Galvanized Trapeze Sheet 27-200
It is the form of galvanized rolls as trapezoidal sheet. It is produced in 27/200 form.
Formed trapezoidal plate widths; 1000 mm width 860 mm (Useful area: 800 mm), 1200 mm
It is produced as 1050 mm in width (Useful area: 1000 mm).
SPRING LOAD CAPACITY (KG/M2)
THROTTLE RANGE (M ) THICKNESS (MM)
0,40 0,45 0,50 0,55 0,65 0,75 0,85 0,95 1,05
1.00 473 533 593 652 770 889 1009 1127 1187
1.10 391 440 490 538 637 734 883 931 981
1.20 329 370 411 452 536 617 701 782 824
1.40 241 272 302 332 393 453 515 575 605
1.50 211 237 264 290 343 396 449 501 528
1.80 146 165 183 201 238 275 312 348 367
2.00 119 134 149 163 193 223 252 282 297
2.20 98 110 123 135 160 184 209 233 254
2.40 82 93 103 113 134 155 175 196 205
2.50 76 86 95 104 124 142 162 181 190
2.80 61 68 76 83 98 114 129 144 152
3.00 53 59 66 72 86 99 112 125 132
WEIGHT OF 1 PLATE TRAPEZE
LENGTH (860 MM WIDTH) THICKNESS (MM)
0,40 0,45 0,50 0,55 0,60 0,70 0,80 0,90 1,00
2.00 m 6,40 7,20 8,00 8,80 9,60 11,20 12,80 14,40 16,00
2.50 meters 8,00 9,00 10,00 11,00 12,00 14,00 16,00 18,00 20,00
3.00 meters 9,60 10,80 12,00 13,20 14,40 16,80 19,20 21,60 24,00
3.50 meters 11,20 12,60 14,00 15,40 16,80 19,60 22,40 25,20 28,00
4.00 meters 12,80 14,40 16,00 17,60 19,20 22,40 25,60 28,80 32,00
4.50 meters 14,40 16,20 18,00 19,80 21,60 25,20 28,80 32,40 36,00
5.00 m 16,00 18,00 20,00 22,00 24,00 28,00 32,00 36,00 40,00
5.50 meters 17,60 19,80 22,00 24,20 26,40 30,80 35,20 39,60 44,00
6.00 m 19,20 21,60 24,00 26,40 28,80 33,60 38,40 43,20 48,00
WEIGHT OF 1 PLATE TRAPEZE
LENGTH (1000 MM WIDTH) THICKNESS (MM)
0,40 0,45 0,50 0,55 0,60 0,70 0,80 0,90 1,00
2.00 m 7,68 8,64 9,60 10,56 11,52 13,44 15,36 17,28 19,20
2.50 meters 9,60 10,80 12,00 13,20 14,40 16,80 19,20 21,60 24,00
3.00 meters 11,52 12,96 14,40 15,84 17,28 20,16 23,04 25,92 28,80
3.50 meters 13,44 15,12 16,80 18,48 20,16 23,52 26,88 30,24 33,60
4.00 meters 15,36 17,28 19,20 21,12 23,04 26,88 30,72 34,56 38,40
4.50 meters 17,28 19,44 21,60 23,76 25,92 30,24 34,56 38,88 43,20
5.00 m 19,20 21,60 24,00 26,40 28,80 33,60 38,40 43,20 48,00
5.50 meters 21,12 23,76 26,40 29,04 31,68 36,96 42,24 47,52 52,80
6.00 m 23,04 25,92 28,80 31,68 34,56 40,32 26,08 51,84 57,60

 

 

38/151 trapezoidal sheet metal under concrete
38/151 trapezoidal sheet metal under concrete

 

Galvanized Trapeze Sheet 38-151
It is the form of galvanized rolls as trapezoidal sheet. It is produced in 38/151 form.
Formed trapezoidal plate widths: 1200 mm width 975 mm (useful area: 906 mm)
are produced
SPRING LOAD CAPACITY (KG/M2)
THROTTLE RANGE (M ) THICKNESS (MM)
0,50 0,60 0,70 0,80 0,90 1,00 1,20
1.20 465 555 643 730 817 901 1068
1.40 342 408 472 537 600 662 785
1.60 262 312 362 411 459 507 601
1.80 207 247 286 325 363 401 475
2.00 168 200 231 263 294 325 385
2.20 138 165 191 217 243 268 318
2.40 116 139 161 183 204 225 267
2.60 99 118 137 156 174 192 228
3.00 67 80 93 105 118 130 154
1 PLATE TRAPEZE WEIGHT
LENGTH (906 MM WIDTH) MATERIAL THICKNESS
0,50 0,60 0,70 0,80 0,90 1,00 1,20
2.00 m 9,60 11,52 13,44 15,36 17,28 19,20 23,04
2.50 meters 12,00 14,40 16,80 19,20 21,60 24,00 28,80
3.00 meters 14,40 17,28 20,16 23,04 25,92 28,80 34,56
3.50 meters 16,80 20,16 23,52 26,88 30,24 33,60 40,32
4.00 meters 19,20 23,04 26,88 30,72 34,56 38,40 46,08
4.50 meters 21,60 25,92 30,24 34,56 38,88 43,20 51,84
5.00 m 24,00 28,80 33,60 38,40 43,20 48,00 57,60
5.50 meters 26,40 31,68 36,96 42,24 47,52 52,80 63,36
6.00 m 28,80 34,56 40,32 46,08 51,84 57,60 69,12

 

 

Composite flooring system is a flooring system used in multi-storey steel structures, on which live loads will be carried.

Çelik kiriş ile %40’a varan oranlarda ekonomik kullanım sağlanmaktadır.

Since it is used as a permanent formwork, it provides speed and practicality in assembly as well as saving on formwork scaffolding.

The moment carrying capacity of steel beams increases with the effect of composite flooring.

Thanks to the protrusions in the material, it increases the adherence in composite flooring.

The pitch gaps in the material allow less concrete usage.
High load carrying capacity makes it possible to pass wider openings.

Since only steel mesh is used as reinforcement, it saves reinforced concrete iron.

 

Subconcrete Trapeze Sheet Applications

To create composite flooring concrete trapezoidal sheet It is necessary to use a trapezoidal sheet with a special form structure called

This form feature is the special recesses and protrusions on the body of the trapezoidal sheet.

Shear forces are transferred between the concrete and the sheet by means of these protrusions and the sheet metalcomposite flooring It provides support for a strong union between them.

Technicial Specifications

Material: Prepainted Sheet, Galvanized Sheet, Aluminum, Painted Aluminum,
Stainless.
Material Thickness: 0.50 mm – 1.20 mm
Trapeze Length: 500 mm – 16000 mm

Usage areas

It is used in sub-concrete applications in steel construction structures, residences, airports, fuel stations and industrial buildings.

Advantages

It acts as a mold. It creates a secure system.
Speeds up building construction time.
It reduces the cost of steel and concrete.

Trapeze Sheet

Due to its composite feature, it provides savings close to 50% in carrier main and sub-sections.

Concrete Trapezoidal Sheet It reduces the steel building cost.

Steel strengthens the load-bearing structure of the building.

Beton Altı Trapez sac döşendiğinde İstenilen beton kalınlığına ulaşmak için diğer döşeme tiplerine göre daha az beton kullanır.70/915 trapez beton hacminde %15-30 arası tasarruf sağlar.

The raised reliefs on the rib sides increase the mechanical adhesion, adherence, between steel and concrete. It is used as a permanent formwork.

70/915 sub-concrete trapezoidal sheet, with its 70 mm pitch height and advanced section properties, provides excellent composite integrity between concrete and steel. It significantly reduces steel building costs and provides high structural efficiency. .

WHAT IS CONCRETE TRAPEZOID SHEET?

Trapezoidal sheet under concrete 70/980

Under-concrete trapezoidal sheet 70/980, composite floor trapeze provides excellent composite integrity between concrete and steel with its 70 mm pitch height and advanced form features.

In this way, high structural efficiency is achieved and the carrying capacity is maximized. The effective form of the profile creates excellent options for composite flooring designs.

reliefs; Raised horizontal reliefs in opposite directions and on both sides of the ribs enhance the mechanical connection between steel and hardened concrete to a perfect level.

Concrete Trapeze 50/980

915 mm net covering width, which is very effective compared to the height of the Concrete Trapeze 50/980, requires the use of fewer pieces of trapeze. In most cases, no temporary support is required.

Savings in Concrete Usage

Kompozit panel 70/915 özgün yapısına bağlı olarak istenilen herhangi beton kalınlığına ulaşmak için diğer döşeme trapezlerine göre daha az beton kullanılmasını mümkün kılar. Eurodeck diğer trapezlerle karşılaştırıldığında beton hacminde %15 den %30’a kadar tasarruf sağlar.

Concrete Trapeze 70/915

It provides all kinds of technical and hardware support to guide the use of Betonaltı 70/915 in correct design and assembly.

Material Standards

Concrete Underneath Trapeze Sheet 70/915; It is produced with roll form technology in accordance with EN10143 standard. In this way, the maximum production length is 15 m. The steel quality used is galvanized raw materials from minimum S250GD+Z to S350GD+Z in accordance with EN 10147 criteria. Composite trapezoidal sheet can be produced in thickness ranges from 0.70 mm to a maximum of 1.20 mm.

Advantages

It is used as a permanent mold.

It can be used with light and normal concrete.

Provides fire resistance up to 4 hours.

Thanks to lighter building loads, economical sections down to the foundation are provided.

If a steel frame is used, the support strengthens the frame.

Provides a safe work surface.

It is easily cut and can be matched to specific point details.

Requires minimal stowage space.

Provides extra tensile strength.

It can be applied in wide openings without the need for temporary support.

It speeds up the work schedule.

CONCRETE TRAPEZE SHEET

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