Clamp Roof

What is Kenet Roof?

What is Kenet Cenet? : Today, the variety of coating materials used in buildings has increased. Seam roofing is the most widely used roofing material.
Choosing the right coating material for the roof of the steel structure should provide the conditions such as the material to be durable, long-lasting, economical, suitable for its intended use and aesthetic.
The properties of Roofing materials should be well known.
It is inevitable that steel roofs, which are used for covering some areas, are exposed to atmospheric corrosion.
Atmospheric corrosion is more important than all other types of corrosion in terms of both cost and savings.
Atmospheric corrosion varies with geographic regions and local conditions.
Corrosion rate may be higher in regions where industrial pollution is intense than in other regions.
It is known that a steel material located close to the sea and 24 meters away corrodes 12 times faster than a steel located 240 meters away.

WHY KENET ROOF?

It has been observed that the steel construction structure suffers significant losses by being exposed to corrosion in industrial facilities where production is made with chemicals and the roofing material becomes unusable.
It is known that an important problem of roofing materials is the condensation that occurs under the coating material due to the temperature difference between the indoor and outdoor environment.
As the steam formed during production in the production room condenses on the cold roof surfaces, water drops occur inside the building and these drops affect the roofing material.
It is a common case especially in textile factories.
In order to prevent the problem, the application details should be chosen correctly, a suitable insulation material should be used under the coating cover, the insulation material should be protected from moisture and vapors, and providing a continuous and effective ventilation inside the building and under the cover will reduce the effects of corrosion.
More special materials are used in Roof Insulation, and the most commonly used ones are rock wool, glass wool, polystyrene and polyurethane sheets.
Glass fiber reinforced polyester sheets should be used so that acid vapors do not affect fibrous materials.
When it rains or hails in buildings with metal-based roofing materials, noise is too disturbing to work inside.
For this, it is recommended to use fibrous materials that will absorb sound.
In buildings covered with materials with high thermal conductivity, the comfort of working inside decreases; It is known that expenses such as heating and cooling have increased significantly.
It is known that when the correct ventilation details of the bitumen-based coating materials made on wooden covered roofs are not applied, mold formation occurs on the surfaces that come into contact with the wood over time.
The situations described above are due to the fact that the coating materials are not chosen appropriately, and the necessary insulation materials and systems are not applied.
In the study, it is aimed to contribute to the selection of coating materials according to the design of the building, whether it is a residential or an industrial building, by explaining the properties, unit weights, current prices, advantages, disadvantages and problems in application of roofing materials.

 

Coating Materials Used in Roofs

 

The coating materials used in the roofs are various and are divided into six groups, metal, clay, cement, bitumen, plastic-based and other materials, according to the material that makes up the content.
In this study, the properties of the most commonly used coating materials in material groups will be examined.

Criteria Considered in Examining the Performance of Roofing Materials

In the analysis of the performance of Kenet Roofing materials, the dimensions, weight, strength, unit price, thermal conductivity, sound conductivity, content of the material, the requirement for insulation materials in use, the type of construction (such as building, hall structures), water impermeability, freeze-thaw, corrosion, fire resistance, assembly and transportation, etc. Various criteria were taken into account.

Advantages and Disadvantages of Seam Roofing Materials

Whether the carrier system is wooden, reinforced concrete or steel construction is important in the selection of coating material. The choice of roofing material depends on the characteristics of the carrier system.

Steel Based Coating Materials are generally used in industrial buildings.

Metal and Steel Tiles

Zinc-coated metal tiles are 0.40 mm thick steel plates coated with a pressure shaped zinc alloy and/or coated with acrylic paint.
It weighs 5 kg/m2 and has dimensions of 810 mm x 3000 mm. Its price is approximately 35 TL/m2.
It has a long life and usage time (40-50 years). It is resistant to corrosion and has acrylic coated surfaces that prevent algae and fungus formation.
It does not mold, does not crack, does not waste, does not catch fire, does not freeze and is fire resistant. It is suitable for use on steep roofs (10° to 90°). It is resistant to fading due to its special paint coating.
The seam roof is long-lasting.
It is minimally affected by chemical substances in the atmosphere. Installation is easy and fast.
Soil is quite light compared to tiles.
It provides economy in the roof carrier system.
It is aesthetic, it has different colors.
Since each tile is fixed to the roof separately, it is impossible for birds and insects to enter; makes it difficult for thieves to enter.
Heat and sound transmission values are high. It is insulating against the effects of humidity, heat and sound.
Clamp Roof Cost is low.
The application price with heat insulation is 50 TL/m2. The commona increases my nomination and its workmanship is low.

Single Layer Metal Tile

They can be produced in the desired size. It is a roofing material that is fire resistant, light, waterproof, non-flammable, not affected by cold weather, does not give waste during assembly and use, and provides economy in the roof carrier system due to its lightness.
Heat and sound transmission values are high. It requires insulation against the effects of water, sound and temperature.

Zinc Roofing -Trapezoidal SAC

Zinc plates -trapezoidal sheets are classified according to their thickness. It is usually available in plates weighing 5 kg/m2 and a 1000 mm x 2000 mm. Its price is approximately 30 TL/m2. Even though a gray and white colored layer, such as zinc rust, is formed on it over time due to atmospheric effects, the corrosion of the material is difficult. Salt and acid vapors destroy zinc, reducing its lifespan, so its lifespan may be shortened in places close to the sea.

trapez-sac
trapezoidal sheet

Galvanized Steel Plates -Set Roof

0.40 mm – 1.2 mm thick steel plate; Zinc coated with hot dip galvanizing method. It can be produced up to a length of 12000 mm. Usually 0.50 mm trapezoidal galvanized sheets are used. It weighs 5 kg/m2. Its price is approximately 4000 TL/ton.
It is widely used in industrial structures.
Galvanized trapezoidal steel sheets are long-lasting. The zinc coating does not shed when folded. Easy to paint. Black sheet plates are not suitable for use on roofs. Black sheet metal sheets are not preferred because they rust in a short time.
Trapezoidal sheets are easy to carry due to their light weight, and their assembly is practical. It does not break or deform during transportation and transportation. It is fire and heat resistant. It saves time and labor.
It can be easily disassembled and assembled in different places without deterioration.
The bending effect is σem=1200 kg/cm2.
It has higher strength values compared to other roofing types.
It saves on beam and purlin costs. Even if it is used as a single layer without heat insulation or layered by laying thermal insulation between two trapezoidal sheets, a roof sandwich panel should be preferred for this.
Sound and heat insulation is very poor.
It cannot be used in residential buildings.
After assembly, it is necessary to pay attention to the hole locations. It can stretch and elongate in temperature changes.
Elongation coefficients are high. clamp roof It can move from the joints. It should be used as a sandwich panel in industrial facilities where production is made with acid vapors.

 

Sandviç panel
Sandwich panel

Sandwich Panels

sandwich panels; It is produced by using polyurethane, which is an insulation material of various density and thickness, between two layers of aluminum or galvanized sheet metal. Galvanized trapezoidal sheet, varying in thickness from 0.5 mm to 1.2 mm, is used. Insulation material can be rock wool, glass wool, polyurethane, polystyrene foam. The average weight of galvanized trapezoidal sheet sandwich panels is 15-25 kg/m2. Its approximate price is 50 TL/m2.
It has high corrosion, water, sound, heat and fire resistance.
It is long lasting.
The assembly time of sandwich panels is faster than on-site sandwich systems.
Since they are light and have high bending strength, they provide economy from purlin and carrier system.
They are produced in desired length and thickness.
Due to the materials used in its production, toxic gas does not occur at the time of fire.
It is not suitable for curvilinear form. It is resistant to bending and pressure conditions caused by excessive roof loads such as snow load.

Cement Coating Materials

Cement Based Tiles

It is a roofing material produced using cement. Its dimensions are 33 x 42 cm and its weight is 42 kg/m2. Its price is approximately 30 TL/m2. Such tiles absorb little water (% 2-3). It is more resistant to freezing and thawing effects than clay-based tiles.

Since there is no waste material in its production, it does not pollute the nature.
It has higher compressive strength than clay-based tiles.
Thanks to its locking system, it shows high performance on low slopes and areas with strong winds. It is easy to operate.
It is impact resistant.
Thanks to its structural features, it is resistant to chemical effects. It is produced in millimeter sizes due to the production technology.
Their square meter weight is less than clay-based tiles.
It has an aesthetic appearance as it can be produced in different colors.
It is fragile because it contains cement.
It gives waste in transportation and laying. It can be tangled if care is not taken while walking on it.
It cannot be used on curved surfaces.
It is more expensive than clay-based tiles.
If the attic will be used; Requires insulation for sound, heat, humidity.

Fibrous Cement Sine Corrugated Sheets

It is a coating material consisting of inorganic compounds (calcite + micro silica) and organic fiber (cellulose) cement. Today, the use of asbestos has been abandoned. It is a non-combustible material with a melting temperature of 1200 ºC. ninety is produced in two cm width and lengths between 125 cm and 330 cm. It is 6 mm thick. The average eleven has a weight of 5 kg/m2. Its approximate price is 12 TL/m2.
It is resistant to chemical effects that may occur in production, including acidic environments.
It has a waterproof structure. It has water vapor diffusion property.
Condensation does not occur on their surface.
It does not rust, does not moisture, does not rot, is resistant to freezing and thawing.
Its application is practical. Labor cost is low. With the effect of the wind, rain water does not pass under the plate. It is exceptionally resistant to ultraviolet and temperature differences. It can be walked on.
Clamp Roof The application cost is cheap and it is suitable for covering large area surfaces.
The surfaces of these plates may deteriorate over time.
It is fragile because it contains cement.
Not suitable for residential buildings. It is heavier than other metal coatings.
It increases the cost of purlin and carrier system. In strong winds, cracking and breakage may occur if proper assembly is not made. Sound and heat permeability is at medium level.

Sine Corrugated Corrugated Sheets

It consists of a combination of bitumen impregnated, organic fiber and a special resin. It has dimensions of 95 x 2 100 cm, weighs 4 kg / m2 and costs about 12 TL / m2.
It is a product that has good water resistance, does not crack due to its flexibility, does not rust, does not mold, is resistant to UV rays, is not affected by chemical and biological substances in the air and does not require maintenance.
It has low thermal conductivity. Sound absorption value is 40 dB on average.
Various salts, acids and alkalis do not cause any change.
Since it is light, it saves material in the carrier, hoist and roof system.
In temperature differences, the size change is small. Can be applied to curved surfaces (cylindrical domes).
There is a risk of burning. In hot weather, it loosens its shape and loses its carrier strength partially.
When the air temperature returns to normal, it cannot take its former shape and its grooves disappear.
Since it contains petroleum, it can smell in summer. The advantage of being light can turn into a disadvantage in strong windy weather, and it can be displaced by the effect of the wind.

onduline_levha
onduline_sheet

Glass Fiber Reinforced Polyester Sheets

 

Glass fiber reinforced polyester is a composite material obtained by combining glass fiber and polyester resin. Generally, it can be produced in 1,five mm thickness and 1×15 meters dimensions. Its weight is approximately 2 kg/m2. Its price is approximately 15 TL/m2.
Polyester is the binder resin in the thermoset group.
It is used in industrial facilities, greenhouses and partially illuminating structures.
Glass fiber reinforced polyester material has high mechanical strength.
It is a light, corrosion and chemical resistant material. It has electrical insulation and low thermal conductivity, and it does not need any additional service such as maintenance and paint for many years.
It is important that it provides ease of assembly, design flexibility, easy repair, and that the production can be done with a low labor force.
It has high sound insulation against the sounds coming from the outside environment. It is impact resistant. It also has features such as the ability to be colored by itself, providing light permeability when desired, and low transportation cost.
Raw material is expensive.
Composites are easily damaged because they are brittle materials. Repairing them can create new problems. It burns and produces smoke.
The quality of the material depends on the quality of the production method. Requires specialized personnel for assembly.
Sound or heat insulation cannot be done in the parts where light transmission is desired by using insulation material. There is no recycling. It creates environmental pollution. Since it is a chemical substance, polyester can deteriorate and become brittle under the sun for a long time.
It is important to choose durable and suitable roofing materials, taking into account the additional costs of material renewal, repair and labor costs that may arise during the life of the building.
Even if the initial investment cost is high, the sustainability of the roofing material must be considered.

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